JD Lifting Ltd

Load Testing and Destruction Testing Services

Ensuring the reliability and safety of lifting and load-bearing equipment through our load testing and destruction testing services.

At JD Lifting Ltd., we prioritise safety and compliance by providing thorough load testing and destruction testing services. Our state-of-the-art facilities and expert engineers ensure your equipment meets high safety standards and operational requirements.

Get in touch for our Load Testing and Destruction Services

JD Lifting Ltd has an ever-increasing fleet of load cells, both wired and wireless with capacities ranging from 2t to 50t. This allows us to offer a solution to a large range of your load reading requirements.

Our Capabilites

Hydraulic Test Rig

Capacity: Capable of pulling and compressing up to 50t

Purposely built for proof load testing various equipment types such as bespoke fabricated lifting beams and brackets. Due to the design of our rig, we can offer testing in different angled configurations should your equipment require it, ensuring they can handle maximum operational loads at all in use configurations.

Find out more

Nodding Donkey Test Rig

Specialised system for load testing equipment such as lever-operated hoists and manual chain blocks. This rig simulates real-life conditions, verifying the load-bearing capabilities and ensuring safety and reliability.

Depending on the environment your equipment is worked in, a load test during the periodic examination may be a requirement. A post load test subsequent to any repair work is also a part of our procedures.

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Hand Weights and Mass Weights

Capacity: 4000kg of hand weights (ever increasing) & mass weights of 3000kg

Used for load testing equipment directly on-site, offering flexibility and convenience for any loading requirements from 10kg through to 7000kg.

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Portable Hydraulic Hydra Jaw

Allows for on-site static testing of lifting eyes, such as deck plates, ensuring they are securely welded and can withstand operational stresses. Where live weights cannot be used, the Hydra Jaws is the perfect replacement for a straight pull test.

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Water-Filled Load Test Bags

Calibrated water bags to simulate required loads. Ideal for load testing cranes, davits, and other lifting equipment, offering a safe and convenient method to achieve the required test weight.

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Our Load Testing Process

Visual Inspection

Conduct thorough visual checks to identify any visible defects such as cracks, corrosion, defects or missing parts, referencing the manufacturers material.

Ensure all components are in place, in good condition and in accordance to the manufacturer’s specifications.

Operational Integrity Check

Test essential components like brakes, gears, and other critical parts.

Verify the functionality of any present safety features such as overload alarms, load limiters, load indicators and gauges.

Load Capacity and Performance Evaluation

Accurately measure clearances and alignment to ensure equipment operates within designated limits.

Confirm adherence to manufacturer specifications.

Confirm adherence to relevant regulations.

Proof Load Testing

Utilise our hydraulic test rig, nodding donkey test rig, portable hydro jaw set, water-filled load test bags, or dynamic weight testing with live weights to subject equipment to maximum loads (SWL, WLL or Proof Load).

Validate the strength and reliability of your equipment under intense worst-case conditions, with the required proof load if applicable.

Documentation and Certification

Review and assess previous documentation, including manufacturer manuals, design calculations, inspection reports, and maintenance records.

Issue a comprehensive Report of Thorough Examination detailing inspection procedures, any load test work that has been applied, results, and expiration dates.

Provide a detailed report for any equipment that fails the examination or requires repairs to become compliant.

Destruction Testing

 Our destruction testing services go beyond standard load testing by subjecting equipment to failure conditions to understand its breaking point.

This helps in:

Identifying Maximum Load Capacity

Determine the ultimate load capacity and failure point of equipment.

Improving Design and Manufacturing

Provide valuable insights for enhancing the design and manufacturing of robust and reliable equipment.

Ensuring Safety Compliance

Confirm that equipment meets or exceeds industry safety standards and regulations.

Get in touch to find out more
Benefits of Load Testing and Destruction Testing

Enhanced Safety:
Identify and mitigate potential risks, ensuring the safety of personnel and equipment.

Compliance with Regulations:
Meet legal obligations and industry standards, minimising liability in case of accidents.

Improved Equipment Reliability:
Ensure equipment operates efficiently and reliably, reducing the risk of unexpected failures.

Extended Equipment Lifespan:
Regular testing and maintenance enhance the durability and longevity of your equipment.

Additionally, employees are required to collaborate with their employers, adhere to safe working procedures, and report any faults in equipment or hazards they encounter during their work

Why Choose JD Lifting Ltd.?

Expert Technicians

Our team of qualified engineers has extensive experience in load testing and destruction testing.

Advanced Facilities

Equipped with state-of-the-art testing rigs and portable testing equipment for comprehensive and flexible services.

Customer-Focused Approach

We provide detailed reports and easy access to inspection certificates through our online portal, ensuring transparency and convenience.

Ensure the safety, compliance, and reliability of your lifting and load-bearing equipment with JD Lifting Ltd.'s professional load testing and destruction testing services.

Contact us today to schedule your inspection and testing.

Frequently Asked Questions:

What is proof load testing?

Proof load testing is a type of performance test where equipment, structures, or components are subjected to loads that are higher than their normal operating capacity, but within their maximum load rating. This test ensures the item can safely handle the maximum load it is designed for without failure.

Destruction testing, also known as destructive testing, involves applying loads or stresses to an item until it fails. This test helps determine the maximum load capacity, identify failure points, and understand the behavior of materials and components under extreme conditions.

These tests should be conducted by trained and qualified professionals with the necessary expertise, equipment, and facilities to perform the tests accurately and safely.

During a proof load test, the item will be subjected to gradually increasing loads up to the specified proof load. The process is carefully monitored to ensure the item performs as expected without any signs of failure or excessive deformation. Detailed data is recorded throughout the test.

Contact our friendly team to discuss your equipment, and what testing method will be best suited.

See What our Customers Have to Say

As a company we have been dealing with JD Lifting for many years and I cannot recommend them enough. A great range of equipment is available for our HGV's (usually from stock) and if we request anything out of the ordinary sourcing it is never too much trouble. For me JD Lifting came into their own when I took on a new role at work and was a little green with the terminology and lifting capabilities on some items. If I am ever unsure then all I need to do is give JD Lifting a call and Jon and his team are always there to answer any questions and give a full explanation of a product or recommend something suitable. This is fantastic and definitely a service that I know I would not get elsewhere. JD Lifting have saved us from a few sticky situations over the years when we have needed something in a hurry. It's good to know that I have the back up when I need it. I know this is a company I can rely on and would not hesitate to recommend them 100%.
EC Service Manager
EC Service ManagerTransport
JD Lifting has always done our LOLER inspections, they are accommodating to the needs of the company with a professional approach in their methods. A real pleasure to work with.
Transport Manager
Transport ManagerSkip Hire
JD Lifting have been a huge part of keeping us stocked and certified for many years a reliable service at competitive prices, we wouldn’t go anywhere else
Company Director
Company DirectorTransport
A friendly, reliable team which give professional advice and always great service.
H&S Manager
H&S ManagerConstruction Piling
Having dealt with other local suppliers for testing and manufacturing services for over 20 years, we moved our custom to JDL in 2023. We have found JDL, efficient, punctual, reliable, flexible and available to discuss our often-bespoke requirements at all times. Their prices are competitive, their invoices and test documentation clear to understand. I would recommend JDL to others in our sectors of operations.
H&S Manager
H&S ManagerConstruction
J D lifting ltd is one of are trusted sub-contractors to Test and certificate are many systems that fall under LOLER regulations to operate are Vessels and workshops. From Man overboard platforms on are Vessels to Lifting equipment in are workshops J D Lifting is a company you can trust to deliver.
Manager
ManagerPort Services
We have been using JD Lifting for many years now, we have always received a professional reliable service.
Manager
ManagerPrecision Engineering
JDL have provided a thorough and efficient service to our school since 2022, inspecting regular LOLER equipment and some of the difficult to access load bearing features of the grade II* listed buildings. The engineers are friendly and informative and reports and quotes are received promptly.
Manager
ManagerSchools
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Hydraulic Test Rig

Capacity: Capable of pulling and compressing up to 50t

Purpose: Purpose-built for proof load testing various equipment types such as bespoke fabricated lifting beams and brackets in different angled configurations if required, ensuring they can handle maximum operational loads.

  • High Capacity: Can handle loads up to 50t, suitable for heavy-duty testing of large and heavy equipment.
  • Versatile Testing: Configurable to test equipment at different angles and sizes, accommodating various testing scenarios.
  • Precision Control: Offers precise control over load application, ensuring accurate and consistent testing results.
  • Enhanced Safety: Ensures that equipment can safely handle maximum operational loads.
  • Regulatory Compliance: Verifies that equipment meets industry standards and regulatory requirements.
  • Reliability: Provides confidence in the operational integrity of tested equipment.
  • Extended Lifespan: Identifies potential issues before they cause failures, prolonging the equipment's lifespan.
  • Cost Savings: Prevents expensive failures and downtime by catching issues early should the equipment fail its load test.

List of common equipment tested on our hydraulic test rig:

  • Bespoke lifting beams
  • Bespoke lifting attachments
  • Lifting brackets
  • Chain slings
  • Wire rope slings
  • Bespoke lifting eyes
  • Lifting brackets
  • Lifting frames
  • Axle stands

    • Nodding Donkey Test Rig

    Specialised System: For load testing equipment such as lever-operated hoists and manual chain blocks. This rig simulates real-life conditions, verifying the load-bearing capabilities and ensuring safety and reliability.

    Depending on the environment your equipment is used in, a load test during periodic examination may be required. A post-load test subsequent to any repair work is also a part of our procedures.

    • Realistic Simulation: Mimics actual working conditions to provide realistic load testing.
    • Comprehensive Testing: Suitable for both periodic examinations and post-repair validations.
    • Specialisation: Specifically designed for equipment such as lever hoists and chain blocks, ensuring precise and relevant testing.
    • Operational Assurance: Ensures equipment performs reliably under expected working conditions.
    • Safety Verification: Identifies weaknesses and potential failure points before they cause accidents.
    • Regulatory Compliance: Helps meet periodic testing requirements mandated by industry standards.
    • Post-Repair Confidence: Verifies the integrity of equipment after repairs, ensuring it is safe to return to service.

    Hand Weights in Stallages & Drums

    Capacity: 4000kg of hand weights & 3000kg of drums

    Usage: Used for load testing equipment directly on-site, offering flexibility and convenience for any loading requirements from 10kg through to 7000kg.

    • Wide Range: Accommodates various weight requirements, from small to large loads.
    • On-Site Testing: Provides flexibility to conduct tests directly at the location of the equipment.
    • Manual Handling: Easy to adjust and position weights as needed, including the availability to reduce weights from the test load.
    • Precision: Allows for precise loading by combining weights in different configurations.
    • Flexibility: Allows for precise load testing tailored to specific requirements.
    • Convenience: Reduces the need for transporting equipment to an off-site testing facility.
    • Safety: Ensures that equipment can handle the intended loads safely and reliably.
    • Operational Efficiency: Facilitates quick and efficient load testing, minimising downtime.

    List of equipment we carry out Load tests on via live weight testing:

    • Jib Cranes
    • Runway Beams
    • Platforms
    • Tail lifts
    • Articulated arms
    • Bespoke lifting frames
    • Bespoke lifting beams
    • Vehicle ramps
    • Davits
    • Fork attachments

    Portable Hydraulic Hydro Jaw Set

    Purpose: Allows for on-site pull testing of lifting eyes, such as deck plates, ensuring they are securely welded and can withstand operational stresses. Where live weights cannot be used, the Hydro Jaws is the perfect replacement for a straight pull test.

    • On-Site Capability: Enables testing at the equipment’s location, eliminating the need for transportation.
    • Versatile Application: Suitable for a variety of lifting eyes and deck plates.
    • Efficient Alternative: Provides a practical solution when live weights are impractical.
    • Portable: Easy to transport and set up, providing flexibility in testing locations.
    • Convenience: Reduces downtime by allowing tests to be conducted on-site.
    • Verification: Confirms the integrity of welded joints and lifting eyes, ensuring safety.
    • Cost-Effective: Minimises the need for transporting equipment to a testing facility.
    • Adaptability: Can be used in various environments and conditions, providing flexible testing options.
    • Deck Plate Testing: Ensuring deck plates on ships or offshore platforms are securely welded and capable of withstanding operational loads.
    • Lifting Eyes: Testing the strength and integrity of lifting eyes on machinery or structural components.

    Water-Filled Load Test Bags

    Purpose: Calibrated water bags to simulate required loads. Ideal for load testing cranes, davits, and other lifting equipment, offering a safe and convenient method to achieve the required test weight.

    • Adjustable Load: Allows for precise load calibration by varying the water volume.
    • Portability: Easy to transport and set up on-site.
    • Safety: Provides a safer alternative to traditional solid weights.
    • Enhanced Safety: Ensures that equipment can safely handle maximum operational loads.
    • Environmental Friendliness: Uses water, an environmentally safe medium for load testing.
    • Versatility: Suitable for a wide range of lifting equipment.
    • Efficiency: Simplifies the load testing process, reducing setup time.
    • Cost Savings: Reduces the need for multiple sets of solid weights.
    • Safety: Minimises risks associated with handling heavy solid weights.

    Common Use Cases:

    • Crane Load Testing: Simulating loads to test the lifting capacity and stability of cranes.

    • Davits: Ensuring davits can handle the required weight of maximum loads.