Crane servicing, inspection and maintenance

Compliance with the LOLER regulations means your crane system must have a thorough examination carried out by a competent person at specific prescribed intervals, determined by the cranes usage, and the environment it is worked in.
Compliance with the PUWER regulations means your crane system must have preventative maintenance and a full service carried out at least every 12 months, but in some cases as often as every 1 month depending on the cranes usage and environmental conditions it is worked in.
Modernisation, Renovation and Refurbishment

• Upgrading and renewing steel structures, crab units and hoists.

• Installing and updating all essential operational and safety devices, including but not limited to, radio control systems and anti-collision sensors.

• Replacing old wire rope and chain hoists on existing cranes.

• Enhancing reliability and safety through the adoption of state-of- the-art technology and lowering maintenance expenses.

• Complete client satisfaction with guaranteed reliability year after year.

Preventive Maintenance

• Conducting scheduled maintenance in accordance with the original manufacturer’s guidelines.

• Ensures compliance to the Provision and Use of Work Equipment Regulations 1998 (Regulations 5 & 6).

• Providing maintenance and inspection services for all types, makes, and models of cranes and hoists, whether old or new.

• Boosts reliability and safety, helping to avoid expensive breakdowns and disruptions in production.

• Customised to fit your specific equipment needs and operational schedule.

Corrective Maintenance

• Follow-up, recommendations, and enhancements for corrective maintenance.

• Minor repairs completed during the time of maintenance.

• Customised critical spare parts lists tailored to your specific equipment.

• Optional comprehensive inspections compliant with the Lifting Operations and Lifting Equipment Regulations 1998.

Keep your operations running smoothly, safely and compliant with LOLER & PUWER

Benefits of having your crane serviced and maintained

Increased Safety

Regular maintenance ensures that all parts of the crane are functioning correctly, which reduces the risk of accidents caused by equipment failure. This is crucial in preventing injuries and ensuring the safety of workers.

Extended Equipment Lifespan

By performing routine checks and replacing worn or outdated parts, the overall lifespan of the crane can be extended. Regular maintenance prevents the deterioration that can lead from minor issues developing into major problems.

Reduced Downtime

Equipment failure can lead to significant downtime, affecting productivity and potentially causing costly delays. Regular servicing helps to identify and fix issues before they lead to a breakdown, keeping operations running smoothly.

Improved Efficiency and Performance

Well-maintained cranes operate more efficiently. Regular maintenance can also optimise the performance of the crane, ensuring that it operates at its full capacity and speed, thus enhancing operational efficiency.

Compliance with Safety Regulations

Having your crane inspected, serviced and maintained means you are complaint with the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER), and Provision and Use of Work Equipment Regulations (PUWER).

Lower Long-Term Costs

Although regular maintenance involves upfront costs, it can be more economical in the long run. Preventing major breakdowns and extending the equipment’s lifespan can result in significant cost savings compared to the expenses of emergency repairs or full replacements.

Enhanced Resale Value

Should the business ever decide to sell the crane; a well-maintained crane generally has a higher resale value compared to one that has been neglected. Maintenance records can also be a valuable asset in such transactions.

We can assist you with any make or model of crane system in any environment. This includes:

Nationwide Coverage

JD Lifting Ltd boasts the availability to assist in crane inspections, servicing and repair throughout the UK.

Responsive and Proactive Solutions

Our team are equipped to identify and implement the correct solutions promptly, tailored to your production schedule. We effectively handle both urgent breakdowns and scheduled maintenance, offering strategies to prevent future problems.

Maintenance of Equipment

Safety inspections of equipment under PUWER ensure that the equipment remains in a safe state by assessing for wear and tear and replacing any damaged and worn components.

Unbiased Service

Our independence from any manufacturer ensures our impartiality during equipment repairs, guaranteeing that you receive trustworthy evaluations and recommendations.

Complete Installation and Management

Our services extend to relocating existing cranes or installing new ones. We manage every step from procurement to final testing, ensuring seamless operations.

Versatility in Service

We perform repairs on any crane or hoist, regardless of make, model, brand, or age, ensuring your equipment remains operational.

Frequently Asked Questions:

How often should a crane be serviced?

Any crane system should be serviced at least once a year. Depending on the environmental and usage conditions, this may be reduced to as often as once a month. In rare circumstances, an interim inspection may be required alongside frequent replacement of specific components.

By having your crane serviced, you significantly reduce the risks associated with equipment failure and improve the health and safety of your workers. In addition, with the chances of breakdowns being minimised, you improve your operations with less costly downtime, and keep a higher re-sale value of your asset.

Throughout the service, a visual inspection is carried out to all external and internal components, including electrical components, mechanical components and structural housing. Safety features are tested, fluid levels are checked and topped up if required, lubrications are applied and if any worn out components require replacing, this will be completed on site or included on the service report issued. In some cases, for fault diagnostics, the hoist may need to be removed for a full strip down.

Our independence from any manufacturer ensures our impartiality during equipment repairs, guaranteeing that you receive trustworthy evaluations and recommendations.

Having your crane inspected, serviced and maintained means you are complaint with the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER), and Provision and Use of Work Equipment Regulations (PUWER).

Overhead crane servicing should be performed by trained and certified professionals who have the necessary expertise and experience. These technicians should be familiar with the specific type of crane being serviced and the relevant safety standards and regulations.